AAC Building Elements
Wallflex is a low-density, large-format AAC wall panel designed for both non-load-bearing and load-bearing walls when installed with a pre-designed base system. Reinforced with corrosion-protected steel, it balances lightweight construction with heavy-duty performance and enables fast, dry installation with reduced labour. Wallflex panels do not require coping or bond beams for wall heights up to 6 metres, delivering excellent structural stability while reducing construction time and material usage. This Wallflex Panel solution also enables you to scale your annual building projects by shortening timelines without compromising quality. It modernises your project.
AAC wall panel technology has demonstrated strong performance in global markets and stands as a benchmark for durable, high-quality construction delivered within remarkably short timelines. Wallflex panels are manufactured using the world’s best technology.
WallFlex Wall Panels
Whether you are a developer, architect, designer, builder, or wall installer, Wallflex Wall Panels deliver exceptional advantages in terms of performance, cost and time savings, and overall project efficiency.
Wallflex is a highly versatile, high-performance walling product. It is ideal for modern partition walls in offices, commercial complexes, industrial facilities, and residential buildings. Working at top speed with the industry’s best products helps ensure project success.
Wallflex panels offer superior acoustics, excellent fire resistance, and increased carpet area due to their reduced thickness compared to traditional masonry. For complete installation and technical guidance, please refer to the Wallflex product brochure.
Features
WallFlex Contis panel construction technique gets the job done faster and more perfectly than other available alternatives. WallFlex panel solution also enables you to scale up the number of building projects per year by speeding up the project timeline without compromising on quality. The closed air pockets within the panels create outstanding sound insulation, Furthermore, their impressive fire rating permits thinner wall sections, maximizing floor space for end-users.
Increased Carpet Area
Slim and sturdy walls occupy less space.
Fire Resistant
Non-combustible and resistant for up to 4 hours.
Faster Installation
Up to 4× faster project completion compared to AAC blocks.
Thermal & Acoustic Insulation
Excellent noise reduction and reduced heat transfer.
Steel Reinforced
Provides flexural strength, safety, and durability.
Eco-Friendly
Reduces water consumption during installation.
Low Finishing Cost
Reduces overall cost by requiring less labour and time.
Increased Carpet Area
Saves total cost by requiring less labour & time
Size and Specification
Brixo blocks are considered to be the best choice for wall-making than traditional red clay bricks or fly ash bricks and concrete blocks. With its ease of installation and adaptability to various designs due to dimensions and weight ratio, it’s a practical walling product.
| PARAMETERS | SPECIFICATIONS |
|---|---|
|
Weight |
600 mm |
|
Height |
3000 mm |
|
Length |
75/100/150/200 mm |
|
Dry Density |
550-650 Kg/m3 |
|
Compressive Strength |
>4.2 N/mm2 |
|
Bending Movement Resistance |
150 Kg/Sq.m(changes with Specifications) |
|
Water Absorption |
<33% by Volume |
|
Wind Load |
Up to180 Kg/m2 |
|
Fire Resistance |
2.5 Hrs for 75 mm/4 Hrs for 100 mm |
|
Thermal Conductivity |
<0.16 W/K-m |
|
Sound Reduction Index |
>38 db for 100 mm Thickness |
|
Weight |
55 Kg/m2(75 mm) / 70Kg/m2(100mm) |
|
Reinforced Steel Tensile Strength>500 N/mm2 |
|
Knowledge Base
Tools
Great tools in the hands of a master craftsman has the potential to create perfection.
The right tools ensure that the work we do is of top-notch quality, bringing the expertise of decades of experience with the precision that platinum-grade equipment bring to the table.
GROOVING TOOL
This handheld tool is designed for wall chasing. It is especially designed for routing of wire and plumbing works.
HAND SAW
This tool is operated just as the traditional Hand Saw. It is convenient to use, reduces cutting wastage and provides fast, yet better results.
CARBIDE TIPPED HAND SAW
This tool is designed to last longer. Its Carbide teeth provide a good stroke and cutting curves.
NOTCHED BUCKET TROWEL
This is a perfectly designed tool with notched teeth for ensuring an even mortar. It comes in different sizes – 4*6″/8″.
RIGHT ANGLE GUIDE
This unique tool is perfect for marking the AAC Blocks for cutting. It enables to mark the top and side portions at a time. The side wings measure 8″ long approximately.
RUBBER MALLET
This tool helps to position the AAC Blocks and stamp the mortar bed without damaging the material or injuring the manpower.
Help & FAQ
What is BRIXO Autoclaved Aerated Concrete(AAC) Blocks?
It is a lightweight masonry made of fly ash, lime, gypsum and cement, and autoclaved at high pressure. During the chemical process millions of tiny bubbles are formed causing the mixture to rise in a manner similar to bread rising. After the casting is set, it is cut into the panel or block dimensions by pulling it through wires strung on a loom. The casting is then fully cured in a large steam chamber called an autoclave.
Why is BRIXO considered a "green" building product?
Non-polluting Manufacture- Autoclaved aerated concrete manufacturers use a closed-loop manufacturing process, so that nothing is ever released other than clean steam. Product trimmings, slurry and water are reprocessed, and steam is reused whenever possible. Resource Efficiency- The end product is approximately 80% entrained air and 20% mass. Thus 5 parts AAC are produced from just 1 part raw materials. Low Energy Consumption throughout Lifecycle- The total energy consumption to produce is comparable less building materials. When installed, AAC results in tremendous energy savings for heating and cooling the building. Healthier Indoor Air Quality- AAC products are an excellent choice for the chemically sensitive because autoclaved aerated concrete does not offgas.
Does AAC construction qualify for LEED certification?
AAC materials are environmentally-friendly, and LEED does recognize this. Please note however, that LEED certification is based on the construction project, not a single material. LEED recognizes autoclaved aerated concrete products in the following manner: Recycled content (applicable to AAC blocks containing fly ash and copper mine tailings); Reduced energy consumption; locally sourced products (if applicable to project), and locally sourced raw materials.
Why is AAC Blocks a new product in the India?
In India AAC block are well accepted by developers and contractors because of AAC plants can able to produce very large quantities of products so availability and unit pricing is competitive with other building materialsthroughout the project. Along with the ever increasing costs of laborand delay in project, make AAC more attractive now than it has been in the past.
Why BRIXO are good for wall construction?
BRIXO reduces the quantity of materials required for masonry work and labor needed to build a building. It has many benefits some special properties of heat resistance and insulating qualities. In addition the construction using AAC can be 3 times faster than clay bricks. It cut to precision blocks, giving the erected wall surface evenness, which saves construction costs in terms of less usage of time and façade-finishing materials.AAC does not promote the growth of mildew and mold, and cannot be infested by termites. Rats and other pests find no home, since there is no cavity in an AAC wall. AAC performs well in seismic situations and high wind areas. It is having good properties makes it cost effective solution.
What is the quality of BRIXO AAC Blocks?
BRIXO is produced with combination of most modern and advance technology to maintain consistency and quality in production.Our quality checks and monitoring system at every stage of production makes the BRIXO best AAC product in market.
What sizes are the BRIXO available?
The standard dimensions are 600mm length x 200mm width x 100mm thickness. The blocks are available in a range of thicknesses starting from 50mm and 75mm, 100mm, 125mm, 150mm, 175mm, 200mm, 250mm and 300mm thick depends on availability and quantity of blocks required.
How durability of AAC Blocks ?
It is a life-long product as much as Clay Brick.Yes. The durability of AAC has been proven in every type of climate in the world -from Northern Finland to the deserts of the Mid-East for over 80 years.
Is AAC Blocks are environmentally friendly?
BRIXO is Green Building Certified product by the renowned Indian Green Building Council of India. It uses recycled content. It uses 1/3 of the energy to produce the same volume compared to clay brick and ¼ the energy to produce cement. In addition it has great thermal insulating properties making it great in saving energy in warming or cooling the interior. AAC products were designed to respond to the urgent need to conserve and protect the earth’s precious natural resources.
How safe is BRIXO AAC Blocks ?
AAC is probably the safe building product available. Tests conducted by independent laboratories show that AAC is not hazardous or toxic. It does not emit fumes or emit radiation above that of familiar foods.
What is the Installation guide of BRIXO ?
You are advised to check our recommendation from our technical guide, or to view our visual installation for a quick understanding.
Can BRIXO be used with normal cement or conventional mortar?
We recommend the erection of wall using AAC to be done using approved bonding material – Thin Bed Mortar (adhesive), which is commonly available in market. You may also consider our in-house brand BRIXOBond Thin Bed Mortar. It is specially designed ready-to-mix mortar for AAC Block masonry work. Thin-bed mortar is polymer modified Portland cement specifically designed to bond AAC blocks for interior and exterior wall construction. Just 5 mm thickness mortar bed is needed for laying of blocks. This extremely thin joint prevents heat loss and speeds installation. For best results, apply thin-bed mortar using tools for BRIXOSmart. Conventional mortar has a high cement content and strength, and is likely to shrink at a higher rate than the AAC blocks.If conventional mortar is used follow the important instructions on installation such as laying of AAC blocks, usage of proper accessories and wire mesh in opening areas.
Can we use conventional plastering on BRIXO block wall?
Only use approved plaster applied properly. We recommend using BRIXOPlast, as it is specifically to be weaker than a conventional plaster mix because conventional plastering has a high cement content and strength, and is likely to shrink at a higher rate. BRIXOPlast are pre-bagged to ensure its quality consistency. A site mixed plaster may be weaker than BRIXOPlast.
Do I need to waterproof BRIXO ?
Yes. When used in wet areas such as bathrooms, you should apply anwater proofing coat to the surface to prevent water ingress. BRIXO that is in contact with the ground should have a flexible waterproof membrane applied.
What type of fixings can I use with BRIXO and where do I find them?
A range of manufacturers produce fixings specially designed or suitable forAAC blocks. These manufacturers include: Hilti, Fischer and others. They will be helpful to provide you with the details.
What is the lead-time for BRIXO order?
The lead time for standard products is typically one to two weeks. Lead time for custom products such as special size may require additional time for manufacturing. In either case, we encourage you to contact us with enough advance notice to provide ample time for your required delivery date.
